You’re Losing Air, Power & Money
But Not Seeing It.
Compressed air inefficiencies are invisible cost drains. TechMaint’s smart audit services optimize pressure, eliminate leaks, and reduce power bills — typically saving 10–20% energy consumption.
How We Transform Your System — Step-by-Step
1. Existing System Study
We start with a full scan of your current compressed air setup. Think of this as your system’s health check-up, where we analyze layouts, capacity, and bottlenecks.
2. Walkthrough Audit
Our experts conduct a plant-level walkthrough to observe how your system breathes—tracking pressure drops, flow paths, and energy loss points.
3. Compressor Performance Test
Using high-precision tools, we test compressor output capacity to see if it's working hard—or just hardly working. This helps us benchmark true performance vs. rated specs.
4. Air Dryer Efficiency & Cooling Water Effectiveness
We dig deeper into support systems:
Are your air dryers removing moisture effectively?
Is the cooling system actually cooling, or adding to inefficiency?
5. Air Leak Audit + Stage-Wise Fix Plan
Even the tiniest leaks can bleed your budget. Our stage-wise air leak detection locates every hiss and hiss-terious escape point, backed by an actionable plan to fix each stage.
6. Compressor Optimization
We recalibrate your compressors to operate at optimum load conditions, avoiding overloads, idle losses, and erratic cycling.
7. Parameter Setting
We set precise baselines for:
Pressure
Temperature
Noise Levels
This ensures smoother, quieter, and more controlled operations—making your system smarter, not louder.
Before vs. After – Real Energy Impact
Energy Consumption (kWh/month):
⚡Savings: 10–30% reduction in power consumption 💵
Based on system age, usage, and implementation of recommended improvements.
Why This Audit Matters
Cut down electricity bills instantly
Increase the lifespan of your compressor system
Get actionable insights and a blueprint for continuous improvement
Reduce breakdowns and production losses
TechMaint Advantage
A partner in performance
A roadmap for energy optimization
A future-ready system that runs cleaner, smarter, and stronger
Ready to Unlock 20% Savings?
Book your Compressed Air System Audit now and make your energy budget breathe easy.
Get in Touch
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Office Address
Techmaint Engineering & Consultants
18/31, 1st Floor, Link Rd, Shenoy Nagar,
Chennai, Tamil Nadu 600030
+91 90251 44006